Thanks for sharing your thoughts.
Funny enough, my experience has been the opposite. The original old style motor which came in my S661 was a goner. The bearings were worn, the shaft was warped, and (I guess I can’t blame the motor for this, but...) the bottom plate was broken from when the previous owner exploded the fan. My new style motor has been flawless. I’ve put a decent number of hours on it and have had no problems. That said, I take care of my vac. That can’t be said for many of the commercial users.
As far as disassembly goes, please see the linked thread. I didn’t write it up, but I did read it, and it sure seems like there is no good way to disassemble the top end of the old motor. Take a look at that cooling fan. It wraps around the upper bearing such that nobody could fit a traditional bearing puller in there. If you can’t get the upper bearing off, the armature cannot be removed from the upper housing. No way. I’d really like to know how to take this apart without a press. How could I have replaced the upper bearing in my S661’s old motor without Eureka’s proprietary tools? It seems there is no way to remove the upper bearing from the armature.
In contrast, the new motor can be disassembled with the removal of 4 screws. No fuss. Once it is apart, access to the upper bearing is unobstructed and it can be pulled off with a traditional puller. Seems like a better design to me, but that’s just my opinion. I don’t see how a little steel disk adds much value to an outdated motor which is 95% plastic elsewhere. But again, that’s just my opinion.
https://www.vacuumland.org/cgi-bin/TD/TD-VIEWTHREAD.cgi?13320