Very positive day yesterday!
Spurred on by a reply on Hooverland (it is still going!), I had half an hour with the 875 yesterday, determined to find the source of the deadness!
So, motor stripped down for the billionth time! (Needs to come apart again in the future for re-sealing but meh)

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Hoover 875
I unscrewed the cable from the plug at the end, chopped off the ring terminals as it wouldn't fit in the spring and pulled them through. Removed the spring as well.

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Hoover 875
And immediatly saw this!
'Found' some cable

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Choppy choppy

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crimpy crimpy

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and lots of heatshrink. Also covered the original other cable, to prevent this happening again.

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Fed the cable back through the spring, re-connected the plug, re-fitted the spring to the motor housing and pegged it into place

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Looks a bit naff, but it is safe, which I suppose is the main thing!

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You can't really see it though, so thats ok!

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href="
https://picasaweb.google.com/100613104539603912898/Hoover875?authuser=0&feat=embedwebsite">Hoover 875</a>

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Hoover 875
Back together

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Happy with that, I connected the handle, put a 3a fuse into the plug and... Nothing.
Some swear words were said, and I started to pack up. However, glancing over my box of crimps, I found some spade connectors which fitted the prongs of the plug, so wired the flex directly to the motor and...
Sounding lovely after the motor rebuild too. Think I need new carbon brushes though, as you can see the sparking is excessive, and they make the tickety noise heard when on.
Excited by this, I unplugged it, put the new belt back on and the belt guard, and saw and heard the beater bar for the first time (and I imagine the first time it's turned either in anger for decades)
Had to push down on the front due to lack of weight from the handle. As you can see, it certainly beats. A hurricane was emitted from the rear too!
So, the issue lies within the handle, so I checked and found enough cable to do a new run up the handle. I only had to remove the socket at the base...
Tapped th wooden dowel out

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Hoover 875
and that's where it went downhill again! The socket was in tight, possibly corroded. I tried several ways, and ended up snapping a massive chunk off. So, my next task is to smash the remains out, and remove the cable. Plan A to re-connect everything is using the spade terminals, and just to be careful when removing the handle. Plan B is to find another socket, but I imagine that's going to be pretty tough!
Still, she runs! Will try to bodge it back together so I can run it around the front room and finally use it for the first time in months!