Robert - thanks for all the kind words! I'm really flattered to hear you're impressed, since I've always admired your customised Super Unimatic and the 'pimped' KitchenAid!
I've had a fascination for cut-away appliances as long as I can remember. Obviously, they're not usually the sort of thing you can purchase (unless you manage to locate an unwanted store display model, etc.), so I'd planned on making one of my own for quite a while. This weekend, I was sorting through some boxes of spare parts in the attic, found this old DC14 cyclone assembly, and decided it would be my first 'victim'! It was just sitting up in the attic, so I had nothing to lose... if it all went wrong, at least I'd discover a better way of doing it for the next time round.
Fortunately it was pretty straightforward, if a little laborious. In all, it probably took about 3 hours of work including dismantling it, cleaning and drying all the parts, planning and marking out the cuts, cutting out various sections, sanding off rough edges, painting the cut-lines and reassembling it.
Planning what to cut and what to leave intact takes a bit of figuring out, since the aim is to reveal the interesting technology without compromising the structural integrity of the assembly - you don't want to end up with bits dangling by a thread! There are 3 kinds of plastic used in the assembly - polycarbonate for the clear bin, ABS for the cyclone pack, and polypropylene for the filter compartment lid. The ABS was the toughest to cut through, but the other two plastics weren't too bad. Painting the cut-lines was fiddly, but I studied Art and Design Technology at school and college, so I've had practice in this sort of thing!
I was fairly happy with the way it turned out, it's inspired me to try making further cut-aways... I want to do a whole machine next, when I find a vac I don't mind cutting to pieces! I'd love to do some vintage models, but I don't currently have the equipment to attempt slicing through aluminium alloy...
Justin - thanks, I'm glad you like it!
