Hi Jamie,
I have just been reading about your 502 and here is a couple of suggestions i have for you.
In my experience currently being a vacuum cleaner engineer if you were to get funny intermittent metallic noises you firstly need to investigate this noise in stages.
Run the machine without the brushroll or belt attached or baseplate and see if it makes this noise you speak of,if it does you know it is the motor,if it doesn't it could be that the motor isn't under load with the belt and brushroll pulling on the spindle or you have a faulty brushroll.
As a guess and without seeing or hearing this machines i would probably say the motor bearings are worn /dry ,now depending on whether it is too worn you can on some of the 500 motors grease the upper bearing by taking the rubber bearing cover off to reveal the ball race inside and you would need some multipurpose high melting point grease.
Being as the machine is a year younger than me it is very old lol
Another thing is you shouldn't oil,grease the brushroll bearings,these are self oiling and by oiling them you risk contaminating them or prematurely burning them out.
Look at the bearing holes and make sure they are round and not elongated too also make sure that if it has new brush strips which would only be copy ones now that the staples holding the brushes on to the plasic slide piece isn't protruding as i always have to cut the staples down to prevent them rubbing/scoring in to the bearings housings.
Also being very careful but by taking the base plate and very gently holding the bearings with your fingers (I can't stress enough be so so carefull not to catch your hand on brushroll or bearings because it bloody hurts) but make sure the belt is running in a straight line,it shouldn't be running over and rubbing in to the motor cover,if you have someone with you to turn it on and off quickly if need be that would be ideal.
The nice thing about these machines are they are easy to work on and fantastic machines so you will be able to sort things out easily with the right guidance.
Me personally i would have put a 5amp fuse in as you are right on the threshold with a 3 amp,it may be fine with the 3 amp but you only need a surge and it will blow the fuse.
I hope that has been of some help to you,let me know how you get on and if you can't suss it make a video and i can listen to it
cheers
Ric
