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HeyI have had this happen to me. I had mismatched arature one time and carbon brush holder was bad. I'd make sure all bearings are sealed armature isn't rattling because you don't have tight fit. It could be wiring. It's endless but good luck to you. I'm putting d80 together today trying to get a riccar 2speed switch hooked to it instead of safety switch. Les
Hey
I have had this happen to me. I had mismatched arature one time and carbon brush holder was bad. I'd make sure all bearings are sealed armature isn't rattling because you don't have tight fit. It could be wiring. It's endless but good luck to you. I'm putting d80 together today trying to get a riccar 2speed switch hooked to it instead of safety switch. Les